Screw filling line 76 mm ÷ 155 mm

Standard Screw filling line

The technology is used to fill artillery ammunition with explosive by a screw method and milling the cavity to a specified depth (adjustable according to the type of ammunition).
The screw filling is a highly effective technology for filling artillery ammunition and mortar shells.

The line can be equipped with conversion and program kits for the production of calibers 76 mm–155 mm.
The DS 155 screw filling line can be equipped by semi-automatic or full automatic paint shop for the painting of shells.

Article	Standard
Type of machine	DS 155
Calibers range	76 mm ÷ 155 mm
Screw and filling device position	Horizontal
Internal dimensions of the bunker	7,5 x 5.0 m
Min. height of the bunker	5.5 m
Explosive used for filling	TNT explosive according to MIL-DTL-248D or GOST V.7059-73
Energy	Steam, hydraulics, compressed air, water, electricity
Voltage system	3 PEN ~ 50 Hz 400 V/TN-C-S
Installed capacity	110 kW
Main parts	Inductive preheating of the shell body DS 155 filling line with accessories Paint shop
Process control	Remote control PLC + Micro Tik support service
Final product	Filled shells ready for igniter completion
Capacity	Depends on the caliber. See attached table
Advantages of filling by screw method	Advantages of filling by screw method are: Short cycle time with stable, repeatable results. The filling machine is installed inside the bunker, so the process runs without personnel in the room. Filling quality is verified on sectioned shells taken from the production batch, which removes the need for X-ray inspection. A single machine handles calibres from 76 mm to 155 mm and can be changed over to another type of shell within minutes.

Dynamic Screw filling line

The line can be equipped with conversion and program kits for the production of calibers 76 mm–155 mm.
The DSD 155 screw filling line can be equipped by semi-automatic or full automatic paint shop for the painting of shells.

Article	Dynamic
Type of machine	DSD 155
Calibers range	76 mm ÷ 155 mm
Screw and filling device position	2x Horizontal
Internal dimensions of the bunker	7,5 x 6.3 m
Min. height of the bunker	5.5 m
Explosive used for filling	TNT explosive according to MIL-DTL-248D or GOST V.7059-73
Energy	Steam, hydraulics, compressed air, water, electricity
Voltage system	3 PEN ~ 50 Hz 400 V/TN-C-S
Installed capacity	150 kW
Main parts	Inductive preheating of the shell body DSD 155 filling line with accessories Paint shop
Process control	Remote control PLC + Micro Tik support service
Final product	Filled shells ready for igniter completion
Capacity	Depends on the caliber. See attached table
Advantages of filling by screw method	Advantages of filling by screw method are: Short cycle time with stable, repeatable results. The filling machine is installed inside the bunker, so the process runs without personnel in the room. Filling quality is verified on sectioned shells taken from the production batch, which removes the need for X-ray inspection. A single machine handles calibres from 76 mm to 155 mm and can be changed over to another type of shell within minutes.

DS 155 Standard Screw Filling Line – Capacity
Type of Product	Explosive TNT	Explosives TNT/RDX
76 OF	31 pcs/1 h	27 pcs/1 h
M 81	31 pcs/1 h	27 pcs/1 h
85 OF	30 pcs/1 h	27 pcs/1 h
100 OF	25 pcs/1 h	22 pcs/1 h
105 HE	25 pcs/1 h	22 pcs/1 h
M 120	21 pcs/1 h	18 pcs/1 h
122 OF	19 pcs/1 h	16 pcs/1 h
125 OF	25 pcs/1 h	22 pcs/1 h
130 OF	21 pcs/1 h	18 pcs/1 h
152 OF	15 pcs/1 h	12 pcs/1 h
155 HE M107	16 pcs/1 h	14 pcs/1 h
155 ERFB	15 pcs/1 h	13 pcs/1 h

DSD 155 Dynamic Screw Filling Line – Capacity
Type of Product	Explosive TNT	Explosives TNT/RDX
76 OF	62 pcs/1 h	54 pcs/1 h
M 81	62 pcs/1 h	54 pcs/1 h
85 OF	30 pcs/1 h	54 pcs/1 h
100 OF	50 pcs/1 h	44 pcs/1 h
105 HE	25 pcs/1 h	44 pcs/1 h
M 120	42 pcs/1 h	36 pcs/1 h
122 OF	38 pcs/1 h	32 pcs/1 h
125 OF	50 pcs/1 h	44 pcs/1 h
130 OF	42 pcs/1 h	36 pcs/1 h
152 OF	30 pcs/1 h	24 pcs/1 h
155 HE M107	32 pcs/1 h	28 pcs/1 h
155 ERFB	30 pcs/1 h	26 pcs/1 h